T12 Accessories placement line – Taipu Technology

Features:Used for MOBILE PHONE,TWS,TP,LAPTOP, WIRELESS CHARGER, FPC etc..Compact design, less space,can mount two different accessories in one machine.Use CCD positioning, high precision, no need to use fixtures, save a lot of fixture costs, fast line change.Can read QR code, upload MES, traceable.Using belt transmission, no jigs are required, reducing product collisions, reducing the risk of …

T12 Accessories placement line

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T12 Accessories placement line - Taipu Technology

Features:Used for MOBILE PHONE,TWS,TP,LAPTOP, WIRELESS CHARGER, FPC etc..Compact design, less space,can mount two different accessories in one machine.Use CCD positioning, high precision, no need to use fixtures, save a lot of fixture costs

T12 Accessories Placement Line: A Compact Solution for Electronics Assembly

The T12 Accessories Placement Line is a sophisticated piece of equipment designed for the electronics manufacturing industry, specifically for the precise placement of accessories in products like mobile phones, TWS devices, touch panels, laptops, wireless chargers, and FPC assemblies. Its compact design and dual accessory mounting capability make it an ideal choice for manufacturers seeking a space-saving solution with high precision.

How the T12 Placement Line Operates

This advanced line leverages a blend of automation and precision engineering to ensure accurate accessory placement:

1. Component Handling: The line is designed to automatically feed a variety of accessory sizes into the system for placement.

2. CCD Positioning: High-precision CCD cameras are used for accurate component positioning, eliminating the need for fixtures and reducing costs.

3. Reading and Tracing: The T12 can read QR codes and interface with MES systems for full traceability and quality control.

4. Transmission and Placement: Belt transmission is utilized, which means no jigs are required, reducing the risk of product damage such as scratches or bumps.

Advantages of the T12 Placement Line

Incorporating the T12 into your production process offers several key benefits:

- Efficient Capacity: With a capacity of 800-1200pcs/H, the T12 allows for efficient production rates to meet market demands.

- Consistent Quality: Precise placement and integrated inspection systems ensure uniform quality across all products.

- Versatility: The T12 is adaptable to various component sizes and types, making it a versatile addition to any manufacturing line.

- Space Efficiency: Despite its capabilities, the T12 has a compact footprint, suitable for facilities with limited space.

Versatility and Customization

The T12 is designed with customization in mind, allowing it to adapt to different production requirements. It can be tailored to handle specific accessory sizes and types, with adjustable mounting sizes and repeatability within ±0.08mm.

Seamless Integration and User-Friendly Operation

The T12 is engineered for seamless integration into existing production lines with SMEMA interface compatibility. Its user-friendly interface and automated processes reduce the need for specialized training, ensuring quick adoption and minimal downtime.

Comprehensive Support and Services

Our commitment to your success includes comprehensive support services such as on-site installation, operator training, and ongoing maintenance. Remote support is also available to promptly address any operational concerns.

Contact Us

To enhance your electronic manufacturing process with precision and efficiency, contact us today. Discover how the T12 Accessories Placement Line can streamline your production, ensure quality, and provide a competitive edge in the electronics market.

Features:
Used for MOBILE PHONE,TWS,TP,LAPTOP, WIRELESS CHARGER, FPC etc..
Compact design, less space,can mount two different accessories in one machine.
Use CCD positioning, high precision, no need to use fixtures, save a lot of fixture costs, fast line change.
Can read QR code, upload MES, traceable.
Using belt transmission, no jigs are required, reducing product collisions, reducing the risk of scratches, bumps, etc.
The XY transmission mechanism is integrally formed and has a long service life.
The machine has high precision and can effectively solve problems such as over-posting, re-posting, under-posting, missed posting, and partial posting, the brief information is as follows:

Parameters:

  • Model: T12
  • Size: 770mm × 980mm × 1500 mm
  • Capacity: 800-1200pcs/H
  • Input: 220V,50/60HZ,2.5KW
  • Mounting size: Max40mm × 110mm, Min3mm × 3mm
  • Axis-z travel: Max36mm
  • Roll width: Max120mm
  • Product thickness: 2-30mm
  • XY repeatability: 0.02mm
  • Mounting repeatability: ±0.08mm
  • Interface: SMEMA
  • Air pressure: 6KG/c㎡
  • Transmission speed: 300mm/S

T12 Accessories placement line Information

What is the T12 Accessories Placement Line?

The T12 Accessories Placement Line is an advanced automated system engineered for the precise placement of small components and accessories in manufacturing processes. It excels in handling delicate tasks that demand high accuracy, such as placing microchips, connectors, and other miniature parts onto printed circuit boards (PCBs) or other substrates. Combining cutting-edge technology with user-friendly operation, the T12 is an indispensable tool for modern production lines.

What Are the Key Features of the T12 Accessories Placement Line?

  • High Precision Placement: The T12 system is equipped with ultra-precise servo motors and advanced vision systems, ensuring component placement accuracy within microns. This level of precision is crucial for industries like electronics, where even the slightest misalignment can result in product failure.
  • Versatility in Component Handling: The system can handle a wide range of component sizes and shapes, from tiny resistors to larger connectors. Its adaptable design allows it to meet various production needs without requiring extensive reconfiguration.
  • High-Speed Operation: With a placement speed of up to 25,000 components per hour, the T12 significantly reduces production time while maintaining consistent quality. This makes it ideal for high-volume manufacturing environments.
  • User-Friendly Interface: The intuitive touchscreen interface allows operators to easily program and monitor the system. Real-time diagnostics and error reporting ensure minimal downtime and maximum productivity.
  • Robust Build Quality: Constructed with high-grade materials, the T12 is built to withstand the rigors of industrial environments. Its durable design ensures long-term reliability and minimal maintenance requirements.

Where Can the T12 Accessories Placement Line Be Used?

The T12 Accessories Placement Line is widely utilized across various industries, including:

  • Electronics Manufacturing: The system is perfect for assembling PCBs, placing components like capacitors, resistors, and integrated circuits with pinpoint accuracy.
  • Automotive Industry: In the automotive sector, the T12 is used to assemble sensors, control modules, and other electronic components that require high precision.
  • Medical Device Production: The system’s ability to handle delicate components makes it ideal for manufacturing medical devices, such as hearing aids, pacemakers, and diagnostic equipment.
  • Consumer Electronics: From smartphones to wearable devices, the T12 ensures the precise placement of components, contributing to the overall quality and functionality of the final product.

How Does the T12 Accessories Placement Line Work?

The T12 operates through a combination of advanced mechanical systems and sophisticated software algorithms. Here’s a simplified breakdown of its working process:

  • Component Feeding: Components are fed into the system via reels, trays, or tubes, depending on their size and shape.
  • Vision System Alignment: The system’s high-resolution cameras capture images of the components and the substrate. The software analyzes these images to determine the exact placement coordinates.
  • Precision Placement: Using its servo-driven placement head, the system picks up each component and places it onto the substrate with exceptional accuracy.
  • Quality Inspection: After placement, the system performs a final inspection to ensure all components are correctly positioned. Any errors are flagged for immediate correction.

What Are the Advantages of the T12 Accessories Placement Line?

  • Enhanced Productivity: The T12’s high-speed operation and minimal downtime translate to increased production output, helping manufacturers meet tight deadlines.
  • Superior Accuracy: The system’s precision ensures consistent quality, reducing the risk of defects and rework.
  • Cost Efficiency: By automating the placement process, the T12 reduces labor costs and minimizes material waste, offering a strong return on investment.
  • Scalability: The system’s modular design allows it to be easily integrated into existing production lines or scaled up to meet growing demands.

What Should You Consider When Using the T12 Accessories Placement Line?

  • Proper Training: While the T12 is user-friendly, operators should receive adequate training to maximize its capabilities and avoid operational errors.
  • Regular Maintenance: Routine maintenance, such as cleaning and calibration, is essential to ensure the system’s long-term performance and reliability.
  • Component Compatibility: Ensure that the components being used are compatible with the system’s feeding and placement systems to avoid disruptions.
  • Environmental Conditions: The T12 should be operated in a controlled environment with stable temperature and humidity levels to maintain optimal performance.

Why Should You Choose the T12 Accessories Placement Line?

The T12 Accessories Placement Line is more than just a piece of equipment; it is a strategic investment in your manufacturing process. Its combination of precision, speed, and versatility makes it an indispensable tool for industries that demand the highest standards of quality and efficiency. By integrating the T12 into your production line, you can stay ahead of the competition and deliver products that meet the ever-evolving needs of your customers.

Whether you are looking to enhance your current capabilities or explore new opportunities in precision manufacturing, the T12 Accessories Placement Line is the ultimate solution. Discover how this innovative system can transform your production process and drive your business toward greater success.

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