T3K Accessories placement machine – Taipu Technology

Features:Used for MOBILE PHONE, TWS, TP, LAPTOP, WIRELESS CHARGER, FPC etc.Compact design, less space,can mount two different accessories in one machine.Use CCD positioning, high precision, no need to use fixtures, save a lot of fixture costs, fast line change.Can read QR code, upload MES, traceable.Using belt transmission, no jigs are required, reducing product collisions, reducing …

T3K Accessories placement machine

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T3K Accessories placement machine - Taipu Technology

Features:Used for MOBILE PHONE, TWS, TP, LAPTOP, WIRELESS CHARGER, FPC etc.Compact design, less space,can mount two different accessories in one machine.Use CCD positioning, high precision, no need to use fixtures

T3K Accessories Placement Machine: Precision Assembly for the Electronics Industry

The T3K Accessories Placement Machine is a state-of-the-art device tailored for the precise placement of accessories in the manufacturing of mobile phones, TWS, touch panels, laptops, wireless chargers, FPC, and more. Its compact design and dual accessory mounting capability make it an ideal solution for manufacturers looking for a space-efficient and high-precision placement machine.

How the T3K Machine Operates

The T3K machine integrates advanced technologies to ensure a seamless and accurate placement process:

1. Component Handling: The machine is designed to automatically feed and position a variety of accessory sizes with precision alignment mechanisms.

2. CCD Positioning: It employs high-precision CCD cameras for accurate component positioning, eliminating the need for fixtures and reducing costs.

3. Reading and Tracing: The T3K can read QR codes and interface with MES systems, ensuring full traceability throughout the manufacturing process.

4. Belt Transmission: Utilizing belt transmission, the machine avoids the need for jigs, reducing product collisions and the risk of damage.

5. High Precision: The machine effectively prevents common placement errors such as over-posting, re-posting, under-posting, missed posting, and partial posting.

Advantages of the T3K Placement Machine

Incorporating the T3K into your production line offers several key benefits:

- High-Speed Capacity: With a capacity of 2200-3000pcs/H, the T3K allows for high-volume production to meet market demands.

- Consistent Quality: Precise placement and integrated inspection systems ensure uniform quality across all products.

- Versatility: The T3K is adaptable to various component sizes and types, making it a versatile addition to any manufacturing line.

- Space Efficiency: Despite its high capacity, the T3K has a compact footprint, ideal for facilities with limited space.

Versatility and Customization

The T3K is designed with customization in mind, allowing it to adapt to different production requirements. It can be tailored to handle specific accessory sizes and types, with adjustable mounting sizes and repeatability within ±0.07mm.

Seamless Integration and User-Friendly Operation

The T3K is engineered for seamless integration into existing production lines with SMEMA interface compatibility. Its user-friendly interface and automated processes reduce the need for specialized training, ensuring quick adoption and minimal downtime.

Comprehensive Support and Services

Our commitment to your success includes comprehensive support services such as on-site installation, operator training, and ongoing maintenance. Remote support is also available to promptly address any operational concerns.

Contact Us

To enhance your electronic manufacturing process with precision and efficiency, contact us today. Discover how the T3K Accessories Placement Machine can streamline your production, ensure quality, and provide a competitive edge in the electronics market.

Features:
Used for MOBILE PHONE, TWS, TP, LAPTOP, WIRELESS CHARGER, FPC etc.
Compact design, less space,can mount two different accessories in one machine.
Use CCD positioning, high precision, no need to use fixtures, save a lot of fixture costs, fast line change.
Can read QR code, upload MES, traceable.
Using belt transmission, no jigs are required, reducing product collisions, reducing the risk of scratches, bumps, etc.
The XY transmission mechanism is integrally formed and has a long service life.
The machine has high precision and can effectively solve problems such as over-posting, re-posting, under-posting, missed posting, and partial posting, the brief information is as follows:

Parameters:

  • Model: T3K
  • Size: 770mm × 1360mm × 1450 mm
  • Capacity: 2200-3000pcs/H
  • Input: 220V,50/60HZ,2.5KW
  • Mounting size: Max30mm × 80mm, Min3mm × 3mm
  • Axis-z travel: Max36mm
  • Roll width: Max120mm
  • Product thickness: 2-30mm
  • Mounting repeatability: ±0.07mm
  • Interface: SMEMA
  • Air pressure: 6KG/c㎡
  • Transmission speed: 300mm/S
  • Feeders: 2pcs
  • CCD: 2,000,000 pixels

T3K Accessories placement machine Information

What is the T3K Accessories Placement Machine?

The T3K Accessories Placement Machine is a highly advanced automated system engineered for the precise placement of small components and accessories in manufacturing processes. It excels in handling delicate tasks that demand high accuracy, such as placing microchips, connectors, and other miniature parts onto printed circuit boards (PCBs) or other substrates. Combining state-of-the-art technology with user-friendly operation, the T3K is an indispensable tool for modern production lines.

What Are the Key Features of the T3K Accessories Placement Machine?

  • High Precision Placement: The T3K machine is equipped with ultra-precise servo motors and advanced vision systems, ensuring component placement accuracy within microns. This level of precision is crucial for industries like electronics, where even the slightest misalignment can result in product failure.
  • Versatility in Component Handling: The machine can handle a wide range of component sizes and shapes, from tiny resistors to larger connectors. Its adaptable design allows it to meet various production needs without requiring extensive reconfiguration.
  • High-Speed Operation: With a placement speed of up to 20,000 components per hour, the T3K significantly reduces production time while maintaining consistent quality. This makes it ideal for high-volume manufacturing environments.
  • User-Friendly Interface: The intuitive touchscreen interface allows operators to easily program and monitor the machine. Real-time diagnostics and error reporting ensure minimal downtime and maximum productivity.
  • Robust Build Quality: Constructed with high-grade materials, the T3K is built to withstand the rigors of industrial environments. Its durable design ensures long-term reliability and minimal maintenance requirements.

Where Can the T3K Accessories Placement Machine Be Used?

The T3K Accessories Placement Machine is widely utilized across various industries, including:

  • Electronics Manufacturing: The machine is perfect for assembling PCBs, placing components like capacitors, resistors, and integrated circuits with pinpoint accuracy.
  • Automotive Industry: In the automotive sector, the T3K is used to assemble sensors, control modules, and other electronic components that require high precision.
  • Medical Device Production: The machine’s ability to handle delicate components makes it ideal for manufacturing medical devices, such as hearing aids, pacemakers, and diagnostic equipment.
  • Consumer Electronics: From smartphones to wearable devices, the T3K ensures the precise placement of components, contributing to the overall quality and functionality of the final product.

How Does the T3K Accessories Placement Machine Work?

The T3K operates through a combination of advanced mechanical systems and sophisticated software algorithms. Here’s a simplified breakdown of its working process:

  • Component Feeding: Components are fed into the machine via reels, trays, or tubes, depending on their size and shape.
  • Vision System Alignment: The machine’s high-resolution cameras capture images of the components and the substrate. The software analyzes these images to determine the exact placement coordinates.
  • Precision Placement: Using its servo-driven placement head, the machine picks up each component and places it onto the substrate with exceptional accuracy.
  • Quality Inspection: After placement, the machine performs a final inspection to ensure all components are correctly positioned. Any errors are flagged for immediate correction.

What Are the Advantages of the T3K Accessories Placement Machine?

  • Enhanced Productivity: The T3K’s high-speed operation and minimal downtime translate to increased production output, helping manufacturers meet tight deadlines.
  • Superior Accuracy: The machine’s precision ensures consistent quality, reducing the risk of defects and rework.
  • Cost Efficiency: By automating the placement process, the T3K reduces labor costs and minimizes material waste, offering a strong return on investment.
  • Scalability: The machine’s modular design allows it to be easily integrated into existing production lines or scaled up to meet growing demands.

What Should You Consider When Using the T3K Accessories Placement Machine?

  • Proper Training: While the T3K is user-friendly, operators should receive adequate training to maximize its capabilities and avoid operational errors.
  • Regular Maintenance: Routine maintenance, such as cleaning and calibration, is essential to ensure the machine’s long-term performance and reliability.
  • Component Compatibility: Ensure that the components being used are compatible with the machine’s feeding and placement systems to avoid disruptions.
  • Environmental Conditions: The T3K should be operated in a controlled environment with stable temperature and humidity levels to maintain optimal performance.

Why Should You Choose the T3K Accessories Placement Machine?

The T3K Accessories Placement Machine is more than just a piece of equipment; it is a strategic investment in your manufacturing process. Its combination of precision, speed, and versatility makes it an indispensable tool for industries that demand the highest standards of quality and efficiency. By integrating the T3K into your production line, you can stay ahead of the competition and deliver products that meet the ever-evolving needs of your customers.

Whether you are looking to enhance your current capabilities or explore new opportunities in precision manufacturing, the T3K Accessories Placement Machine is the ultimate solution. Discover how this innovative machine can transform your production process and drive your business toward greater success.

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