T4K Accessories placement machine – Taipu Technology

Features:Used for MOBILE PHONE, TWS, TP, LAPTOP, WIRELESS CHARGER, FPC etc.Compact design, less space,can mount two different accessories in one machine.Use CCD positioning, high precision, no need to use fixtures, save a lot of fixture costs, fast line change.Can read QR code, upload MES, traceable.Using belt transmission, no jigs are required, reducing product collisions, reducing …

T4K Accessories placement machine

May 4, 2023

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T4K Accessories placement machine - Taipu Technology

Features:Used for MOBILE PHONE, TWS, TP, LAPTOP, WIRELESS CHARGER, FPC etc.Compact design, less space,can mount two different accessories in one machine.Use CCD positioning, high precision, no need to use fixtures, save a lot of fixture costs, fast line change.Can read QR code

T4K Accessories Placement Machine: A Compact Powerhouse for Electronics Assembly

The T4K Accessories Placement Machine is a cutting-edge device engineered for the precise and efficient placement of accessories in the manufacturing of electronics such as mobile phones, TWS devices, touch panels, laptops, wireless chargers, and FPC assemblies. Its compact design and dual accessory mounting capability make it an excellent choice for manufacturers seeking a space-saving solution without compromising on efficiency.

How the T4K Machine Operates

The T4K machine employs a blend of advanced technologies to ensure high-precision accessory placement:

1. Component Handling: The machine is designed to handle a variety of component sizes, from large accessories to small, intricate parts, with an automated feeding system.

2. CCD Positioning: Utilizing high-precision CCD cameras, the T4K ensures each component is accurately positioned without the need for fixtures, facilitating fast line changes.

3. Reading and Tracing: The machine can read QR codes and interface with MES systems for full traceability and quality control.

4. Transmission and Placement: Belt transmission is used, eliminating the need for jigs and reducing the risk of product damage such as scratches or bumps.

Advantages of the T4K Placement Machine

Incorporating the T4K into your production line offers several key benefits:

- High-Speed Capacity: With a capacity of 2500-4500pcs/H, the T4K allows for high-volume production to meet market demands.

- Consistent Quality: Precise placement and integrated inspection systems ensure uniform quality across all products.

- Versatility: The T4K is adaptable to various component sizes and types, making it a versatile addition to any manufacturing line.

- Space Efficiency: Despite its high capacity, the T4K has a compact footprint, ideal for facilities with limited space.

Versatility and Customization

cThe T4K is designed with customization in mind, allowing it to adapt to different production requirements. It can be tailored to handle specific accessory sizes and types, with adjustable mounting sizes and repeatability within ±0.05mm.

Seamless Integration and User-Friendly Operation

The T4K is engineered for seamless integration into existing production lines with SMEMA interface compatibility. Its user-friendly interface and automated processes reduce the need for specialized training, ensuring quick adoption and minimal downtime.

Comprehensive Support and Services

Our commitment to your success includes comprehensive support services such as on-site installation, operator training, and ongoing maintenance. Remote support is also available to promptly address any operational concerns.

Contact Us

To enhance your electronic manufacturing process with precision and efficiency, contact us today. Discover how the T4K Accessories Placement Machine can streamline your production, ensure quality, and provide a competitive edge in the electronics market.

Features:
Used for MOBILE PHONE, TWS, TP, LAPTOP, WIRELESS CHARGER, FPC etc.
Compact design, less space,can mount two different accessories in one machine.
Use CCD positioning, high precision, no need to use fixtures, save a lot of fixture costs, fast line change.
Can read QR code, upload MES, traceable.
Using belt transmission, no jigs are required, reducing product collisions, reducing the risk of scratches, bumps, etc.
The XY transmission mechanism is integrally formed and has a long service life.
The machine has high precision and can effectively solve problems such as over-posting, re-posting, under-posting, missed posting, and partial posting, the brief information is as follows:

Parameters:

  • Model: T4K
  • Size: 850mm × 1360mm × 1450 mm
  • Capacity: 2500-4500pcs/H
  • Input: 220V,50/60HZ,2.5KW
  • Mounting size: Max35mm × 100mm, Min3mm × 3mm
  • Axis-z travel: Max36mm
  • Roll width: Max120mm
  • Product thickness: 2-30mm
  • Mounting repeatability: ±0.05mm
  • Interface: SMEMA
  • Air pressure: 6KG/c㎡
  • Transmission speed: 300mm/S
  • Feeders: 2pcs
  • CCD: 2,000,000 pixels

T4K Accessories placement machine Information

What Makes the T4K Accessories Placement Machine Unique?

  • Innovative Technology: Incorporates the latest advancements in robotics, AI, and IoT to deliver unmatched performance.
  • Scalability: Designed to grow with your business, accommodating increased production demands without compromising quality.
  • Sustainability: Energy-efficient operations and reduced material waste align with eco-friendly manufacturing practices.

What Are the Core Components of the T4K Accessories Placement Machine?

  • Robotic Arms: High-precision robotic arms ensure accurate placement of accessories.
  • Vision Systems: Advanced cameras and AI algorithms for real-time component recognition and alignment.
  • Feeding Mechanisms: Automated trays and reels for seamless component feeding.
  • Control Software: User-friendly interface for easy operation and monitoring.

How Does the T4K Machine Enhance Production Quality?

  • Real-Time Monitoring: Continuous quality checks during the placement process to detect and correct errors immediately.
  • Data Analytics: Collects and analyzes production data to optimize performance and identify areas for improvement.
  • Defect Prevention: AI-powered inspection systems minimize the risk of defective products reaching the market.

What Are the Maintenance Requirements for the T4K Accessories Placement Machine?

  • Routine Checks: Regular inspections to ensure all components are functioning correctly.
  • Software Updates: Periodic updates to improve performance and add new features.
  • Technical Support: Access to a dedicated support team for troubleshooting and maintenance.

How Does the T4K Machine Compare to Traditional Placement Methods?

  • Speed: Significantly faster than manual placement, reducing production cycle times.
  • Accuracy: Eliminates human error, ensuring consistent and precise placement.
  • Cost Savings: Reduces labor costs and material waste, improving overall profitability.

What Are the Safety Features of the T4K Accessories Placement Machine?

  • Emergency Stop: Instant shutdown in case of malfunctions or safety hazards.
  • Overheat Protection: Automatic temperature control to prevent overheating.
  • Operator Safety: Enclosed design and safety sensors to protect operators during operation.

What Are the Customization Options for the T4K Accessories Placement Machine?

  • Accessory Compatibility: Can be configured to handle a wide range of accessory types and sizes.
  • Production Speed: Adjustable settings to match your production requirements.
  • Integration: Easily integrates with existing production lines and software systems.

What Are the Environmental Benefits of the T4K Accessories Placement Machine?

  • Energy Efficiency: Optimized energy consumption reduces your carbon footprint.
  • Waste Reduction: Precise placement minimizes material waste, supporting sustainable manufacturing.
  • Compliance: Meets international environmental and safety standards.

What Are the Long-Term Benefits of Investing in the T4K Accessories Placement Machine?

  • ROI: High return on investment through increased productivity and reduced operational costs.
  • Future-Proofing: Scalable design ensures the machine remains relevant as your business grows.
  • Brand Reputation: Delivering high-quality products enhances your brand’s reputation in the market.

How Can You Get Started with the T4K Accessories Placement Machine?

  • Consultation: Schedule a consultation with our experts to assess your production needs.
  • Demo: Request a live demonstration to see the machine in action.
  • Installation: Our team provides seamless installation and training to get you up and running quickly.

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