Pouch cell automatic length & width & thickness inspection machine – Taipu Technology

Application: The machine adopts full automatic measurement of the length, width and thickness of pouch cells. The machine is equipped with edge gateways, data acquisition systems, code scanning card stations, and real-time data upload and traceability management MES system. This machine adopts a four-position layout: width detection position, head thickness detection position, body thickness detection …

Pouch cell automatic length & width & thickness inspection machine

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Pouch cell automatic length & width & thickness inspection machine - Taipu Technology

Application: The machine adopts full automatic measurement of the length, width and thickness of pouch cells. The machine is equipped with edge gateways, data acquisition systems, code scanning card stations, and real-time data upload and traceability management MES system.

Pouch Cell Automatic Dimension Inspection Machine

Sztaipu's pouch cell automatic dimension inspection machine is an advanced solution for precise and efficient measurement of length, width, and thickness of pouch cells in battery production lines. Employing cutting-edge non-contact measurement technologies like laser triangulation or machine vision, this system acquires cell images or reflection data and leverages accurate calibration algorithms to realize high-precision dimensional measurement without physical contact, maximizing product integrity.

Working Principle

The machine utilizes advanced non-contact measurement techniques such as laser triangulation or machine vision technology. By capturing pouch cell images or reflection data and combining them with precise calibration and algorithmic models, it achieves highly accurate measurement of cell length, width, and thickness without physical contact, minimizing potential product damage.

System Configuration

The integrated system comprises edge gateways, data acquisition systems, barcode scanning stations, and a real-time data upload & traceability management MES system. The four-station layout includes dedicated positions for width detection, head thickness detection, body thickness detection, and length detection, enabling comprehensive dimensional analysis.

Key Advantages

1. High Measurement Accuracy – Achieves measurement precision up to 0.01mm, ensuring top-notch inspection quality.

2. Intelligent Algorithms – Incorporates advanced automated vision algorithms for intelligent defect detection.

3. Optimized Data Management – Real-time data acquisition and MES system integration enable end-to-end production quality control.

4. Robust Reliability – With a failure rate below 2%, the system operates stably and reliably.

5. High-Efficiency & Automation – Automatic loading/unloading design enables an efficiency of ≥15 ppm.

Installation Requirements

1. Environment: Suitable for indoor electronic factory environments with no special requirements.

2. System Integration: Seamless integration with higher-level MES systems for data exchange.

Comprehensive Support

Sztaipu offers comprehensive after-sales support, including equipment installation and commissioning, operator training, remote troubleshooting, on-site maintenance services, and spare parts supply, ensuring maximum operational efficiency and uptime.

With its advanced technology, intelligent automation, optimized data management, and reliable support, Sztaipu's pouch cell automatic dimension inspection machine is an ideal solution for battery manufacturers seeking to elevate their quality control standards, streamline production processes, and deliver consistent product excellence.

Application: The machine adopts full automatic measurement of the length, width and thickness of pouch cells. The machine is equipped with edge gateways, data acquisition systems, code scanning card stations, and real-time data upload and traceability management MES system. This machine adopts a four-position layout: width detection position, head thickness detection position, body thickness detection position, and length detection position, the brief information is as follows:

Parameters:

  • Size: 1250mm × 930mm × 1900mm
  • Efficiency: ≥15ppm
  • Scrap rate caused by machine: less than 0.01%
  • Defect rate caused by machine: less than 0.5%
  • Failure rate: less than 2%
  • Operation: automatic operation of load/unload cell
  • Control mode: automatic + manual

Pouch cell automatic length & width & thickness inspection machine Information

What is a Pouch Cell Automatic Length, Width, and Thickness Inspection Machine?

A Pouch Cell Automatic Length, Width, and Thickness Inspection Machine is a specialized device used to measure the dimensional parameters of pouch cells, which are widely used in lithium-ion batteries for electric vehicles, consumer electronics, and renewable energy storage systems. The machine employs high-precision sensors and advanced algorithms to deliver accurate and repeatable measurements, ensuring that each pouch cell meets the required specifications. Its fully automated operation minimizes human intervention, making it ideal for high-volume production environments.

What Are the Key Features and Functionality of the Machine?

The Pouch Cell Automatic Length, Width, and Thickness Inspection Machine is equipped with a range of features that make it a standout choice for battery manufacturers. These include:

  • High-Precision Sensors: The machine utilizes state-of-the-art sensors capable of measuring length, width, and thickness with micron-level accuracy, ensuring reliable and consistent results.
  • Fully Automated Operation: With fully automated inspection capabilities, the machine minimizes human error and maximizes efficiency, making it ideal for high-volume production environments.
  • User-Friendly Interface: The intuitive control panel and software make it easy for operators to set up and monitor inspections, reducing the learning curve and improving productivity.
  • Data Logging and Analysis: The machine can store and analyze measurement data, providing valuable insights for quality control and process optimization. This feature is particularly useful for identifying trends and improving manufacturing processes.
  • Customizable Inspection Parameters: Users can adjust settings such as measurement points and tolerance levels to suit specific inspection requirements, ensuring flexibility across different applications.

Where Can the Pouch Cell Automatic Length, Width, and Thickness Inspection Machine Be Used?

The Pouch Cell Automatic Length, Width, and Thickness Inspection Machine is versatile and finds applications across various industries, including:

  • Electric Vehicle Manufacturing: Ensuring the consistency and safety of battery packs used in EVs, where even minor deviations in dimensions can impact performance and safety.
  • Consumer Electronics: Guaranteeing the reliability of batteries in smartphones, laptops, and other portable devices, where compact and efficient energy storage is critical.
  • Renewable Energy Storage: Optimizing the performance of batteries used in solar and wind energy systems, where durability and efficiency are essential.
  • Research and Development: Supporting the development of next-generation battery technologies by providing precise measurements for prototyping and testing.

How Does the Pouch Cell Automatic Length, Width, and Thickness Inspection Machine Work?

The Pouch Cell Automatic Length, Width, and Thickness Inspection Machine operates on a simple yet effective principle. The pouch cell is placed on the inspection platform, where it is automatically aligned and secured. High-precision sensors then measure the length, width, and thickness at multiple points, ensuring a comprehensive assessment. The data is processed and displayed on the user interface, allowing operators to quickly identify any deviations from the desired specifications. This streamlined process ensures efficiency and accuracy in every measurement.

How Can the Machine Optimize Workflow and Efficiency?

To maximize the benefits of the Pouch Cell Automatic Length, Width, and Thickness Inspection Machine, it is essential to understand its workflow and how it can enhance production efficiency. Here’s a step-by-step breakdown of the machine's operation:

  • Loading: The pouch cells are automatically loaded onto the inspection platform using a conveyor system or robotic arm, ensuring seamless integration into the production line.
  • Alignment: The machine aligns each pouch cell precisely, ensuring accurate measurements.
  • Measurement: High-precision sensors measure the length, width, and thickness of the pouch cell at multiple points, capturing detailed dimensional data.
  • Data Analysis: The collected data is analyzed in real-time, and any deviations from the specified tolerances are flagged for further inspection.
  • Sorting: Based on the inspection results, the machine automatically sorts the pouch cells into approved and rejected categories, streamlining the quality control process.
  • Unloading: The inspected pouch cells are unloaded and transferred to the next stage of production, ensuring a continuous workflow.

By automating these steps, the machine significantly reduces the time and labor required for inspection, while also minimizing the risk of human error. This leads to faster production cycles, higher throughput, and improved overall efficiency.

What Are the Advantages of Using the Pouch Cell Automatic Length, Width, and Thickness Inspection Machine?

  • Enhanced Product Quality: By ensuring consistent dimensional accuracy, the machine helps manufacturers produce high-quality batteries with reliable performance, reducing the risk of defects and improving customer satisfaction.
  • Increased Efficiency: Automated inspection reduces the time and labor required for production, leading to faster manufacturing cycles and higher output.
  • Cost Savings: Minimized material waste and reduced defect rates contribute to significant cost savings, making the machine a cost-effective investment for manufacturers.
  • Compliance with Industry Standards: The machine helps manufacturers meet stringent regulatory requirements for battery safety and performance, ensuring market compliance and reducing the risk of recalls.
  • Scalability: Suitable for both small-scale R&D and large-scale production, the machine adapts to the needs of growing businesses, making it a versatile solution for battery manufacturers.

What Should Operators Consider When Using the Machine?

While the Pouch Cell Automatic Length, Width, and Thickness Inspection Machine is a powerful tool, proper usage and maintenance are essential to ensure optimal performance. Operators should:

  • Regularly calibrate the sensors to maintain accuracy and ensure consistent results.
  • Follow the manufacturer's guidelines for operating conditions and maintenance schedules to prolong the machine's lifespan and maintain its accuracy.
  • Train personnel to use the machine correctly and interpret the data effectively, maximizing its potential and ensuring smooth operation.
  • Ensure the inspection environment is free from contaminants, such as dust or debris, that could affect the measurement process and compromise the quality of the results.
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